July 2, 2024

TROUBLESHOOTING

TROUBLESHOOTING

Paper Troubleshooting Test

Running a paper test is an easy, non-technical way to troubleshoot your kiln. With just some scraps of paper and 5 minutes, you can determine if you have any elements or relays that need replacing.

Despite its usefulness, the paper test cannot compare to the information that you can get from a multimeter. It will only point you in the direction of a problem, not pinpoint it.

The Paper Test

  1. Fold small strips of paper, one for each element.

    folded paper strips
     
  2. Turn off the kiln and unplug it (or shut it off at the circuit breaker/fused disconnect).
  3. Insert the paper strips between the coils of each element. The location along the element does not matter.

    paper in coil

    paper in two coils
  4. Plug in and turn on the kiln.
  5. Program for Fast Glaze to any cone (or turn manual switches to high).
  6. With the lid open, watch for the paper to start smoking. (Do NOT reach into the kiln while it is on. Contact with the elements can cause electrocution and/or burns).
  7. After approximately 2 minutes, the paper should start to smoke. Wait another minute to ensure all pieces have a chance to burn.

    Paper burning
  8. Turn off the kiln and unplug it (or shut it off at the circuit breaker/fused disconnect).
  9. Use pliers, tweezers, or similar tools to remove the paper from the elements as they will still be very hot. Note which pieces burned and which, if any, did not.

    Removing burnt paper

    removing unburnt paper
  10. Vacuum or blow out any remaining ashes in the element holders.

Conclusions

Once you have your results, you can start to draw some conclusions. We will look at one section at a time. Keep in mind that you might encounter any combination of these issues.
If the paper is not burnt in one element in a ring:
  1. The element is burnt out/broken and needs to be replaced.
  2. Your elements are wired incorrectly at the element terminal block.
If the paper is not burnt in all (2 or 3) elements in a ring:
  1. All elements in the ring are burnt out/broken and need replacing.
  2. Your relay for that section is burnt out and not working.
  3. One (or more) of the power wires to that ring is burnt or disconnected.
  4. Your controller is not sending the proper output to the relay. Test the controller.

 

Video Demonstration